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Dein Auto Designs :: The Bodywork Commences
 The Bodywork Commences 

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After Marking out the centrelines the guards are unpicked by drilling the spot welds and then pulled away from the body. You can see the guide lines drawn on the guard to assist cutting. We used a friction wheel to cut, to keep heat to a minimum.  
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The guard is marked and cut along the lines for accuracy. The inner guard is also cut to allow access for rebuilding. The outer guard is removed in one piece.  
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The inner guards are prepared for welding and fitment proceedures. The rust proofing and paintwork are removed to allow clean welds to be applied. This is "Jailbar Jim", the artist that created the final product.  
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Although the added metal was plated for rustproofing, we cleaned them thoroughly to give an excellent welding result.  
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The filler pieces are fitted clamped in place and attached with a small tex screw. This allows alignment, adjustment and tightening.  
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A fire blanket is thrown over the area for protection from sparks when grinding and welding  
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The filler section is tacked in place after clamping and aligning. The welding is spot welded to keep heat to a minimum and prevent distortion.  
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Surprisingly, it takes shape quickly as we work our way forward keeping the alignment marks accurate. The guard was flared out using the original profile near the join with the bumper to maintain the fit.  
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The guard was split at the centre as we experienced distortion and loss of coverage brought about by the added distance from the original starting location and the new lines being fabricated to create distance between the body and the guard extremeties.  
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Stitching commences by spot welding at different locations over the arch so as to prevent hot spots building up and distorting the original lines.  
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The guard is taking on a good shape.  
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Now the time consuming task of achieveing the finished look is showing results.  
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The leading edge needs a lot of attention as it is beaten into a new profile to fit the new guards position.  
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the rear bumper is fitted and checked for alignment many times throughout the process. All fixing points are used to prevent distortion and mistakes.  
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Guard stitching almost complete and looking good in rough form.  
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View from the front showing the new profile being created for the guard. This is to more reflect the front guard profiles and to reduce the bubble look of the original guard.  
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Nice interior shot of the anniversary as the works are in progress. note the car is totally covered for protection of the new body.  
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This is a view of the right rear profile. We were not happy with the first attempt as we achieved better results on the left side. This side was unpicked and redone to match the left. The original filler cap was retained in its original position and created a lot of work to get right. On the next project we will relocate this under the number plate as in other projects completed in the States.  
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