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Dein Auto Designs :: The Bodywork Commences
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 The Bodywork Commences 

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After Marking out the centrelines the guards are unpicked by drilling the spot welds and then pulled away from the body. You can see the guide lines drawn on the guard to assist cutting. We used a friction wheel to cut, to keep heat to a minimum.
After Marking out the centrelines the guards are unpicked by drilling the spot welds and then pulled away from the body. You can see the guide lines drawn on the guard to assist cutting. We used a friction wheel to cut, to keep heat to a minimum. *
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The guard is marked and cut along the lines for accuracy. The inner guard is also cut to allow access for rebuilding. The outer guard is removed in one piece.
The guard is marked and cut along the lines for accuracy. The inner guard is also cut to allow access for rebuilding. The outer guard is removed in one piece. *
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The inner guards are prepared for welding and fitment proceedures. The rust proofing and paintwork are removed to allow clean welds to be applied. This is "Jailbar Jim", the artist that created the final product.
The inner guards are prepared for welding and fitment proceedures. The rust proofing and paintwork are removed to allow clean welds to be applied. This is "Jailbar Jim", the artist that created the final product. *
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Although the added metal was plated for rustproofing, we cleaned them thoroughly to give an excellent welding result.
Although the added metal was plated for rustproofing, we cleaned them thoroughly to give an excellent welding result. *
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The filler pieces are fitted clamped in place and attached with a small tex screw. This allows alignment, adjustment and tightening.
The filler pieces are fitted clamped in place and attached with a small tex screw. This allows alignment, adjustment and tightening. *
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A fire blanket is thrown over the area for protection from sparks when grinding and welding
A fire blanket is thrown over the area for protection from sparks when grinding and welding *
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The filler section is tacked in place after clamping and aligning. The welding is spot welded to keep heat to a minimum and prevent distortion.
The filler section is tacked in place after clamping and aligning. The welding is spot welded to keep heat to a minimum and prevent distortion. *
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Surprisingly, it takes shape quickly as we work our way forward keeping the alignment marks accurate. The guard was flared out using the original profile near the join with the bumper to maintain the fit.
Surprisingly, it takes shape quickly as we work our way forward keeping the alignment marks accurate. The guard was flared out using the original profile near the join with the bumper to maintain the fit. *
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The guard was split at the centre as we experienced distortion and loss of coverage brought about by the added distance from the original starting location and the new lines being fabricated to create distance between the body and the guard extremeties.
The guard was split at the centre as we experienced distortion and loss of coverage brought about by the added distance from the original starting location and the new lines being fabricated to create distance between the body and the guard extremeties. *
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* Comments available for this item.
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